Floor Deck Roll Forming Machine (Metal Decking Profile)
- Description
- Specification
- Application
- Photos/Video
- Machine Layout
Our Metal Deck Roll Forming Machine is engineered for maximum daily production and long-term durability. Unlike standard light-duty machines, our line is built to process wide 1250mm Galvanized Steel Coils with a thickness of 0.80mm to 1.60mm. Capable of running at a class-leading speed of 18-20 meters/minute, this machine delivers precise, high-strength composite decking sheets essential for mezzanines, floor slabs, and industrial roofing.
To guarantee zero-defect manufacturing, our floor deck machine operates as a fully integrated, automated production line. The standard setup includes:
Manual / Hydraulic Uncoiler: Heavy-duty 10 MT (Metric Ton) weight capacity.
Sheet Guiding Equipment (Entry Beach): Ensures perfectly aligned coil feeding.
24-Station Roll Forming System: Gradual bending to eliminate micro-cracking and material stress.
Mechanical Embossing Unit: Presses high-depth shear bond patterns into the steel.
Hydraulic Post-Cutting Equipment: Burr-free shearing with cutting blades.
PLC Base Controlling System: HMI touchscreen for automatic length and batch processing.
Supporter Table (Run-out Table): For safe stacking of the finished composite sheets.
High-Speed Mass Production (18-20 m/min)
Time is the most critical factor in large-scale construction. Our Floor Deck Roll Forming Machine is designed for high-volume output, capable of running at a variable line speed of 18 to 20 meters per minute. This high-efficiency production rate allows you to fulfill massive orders for Metro stations, Airports, and SEZ projects significantly faster than standard competitors.
Heavy-Duty “Vibration-Free” Structure
Forming deep deck profiles requires immense pressure. To ensure perfect profile retention, we manufacture our machines with a massive 13-14 MT steel chassis. This rigid structure absorbs all vibration during operation, ensuring that your EN-31 roller alignment remains precise for years.
Advanced PLC Automation & Accuracy
Eliminate manual errors and material wastage. The machine features a fully automated P.L.C. Controlled Length System. Operators input the required sheet length and batch quantity into the Touch Screen, and the machine manages the entire forming and cutting process automatically. We guarantee a cutting accuracy of ± 2 mm, ensuring every decking sheet fits perfectly during onsite installation.
Deck Roll Forming Machine (51 / 316 mm) & (76 / 185 mm) | |
General Specification | |
Type of material to be processed | Galvanized Coil |
Thickness of Sheet | 0.80mm ~ 1.60mm |
Yield Strength | 340 Mpa |
Sheet / Coil width | 1250 mm ± 10 mm |
Power Required | 28 kVA |
Maximum Weight of Coil | 10 MT |
Variable Line Speed | 18 ~ 20 Mpm |
Automation level in performance | P.L.C. Controlled Length |
Accuracy Level | Length: ± 2 M.M. |
Number of Profile | Single Profile (as per approved Drawing) |
Profile Dimension | as per Approved Drawing |
Length of Profile sheet | as per Customer Requirement |
Complete Line Weight | 13 ~ 14 MT (Approx) |
Colour of Machine | Blue & Red Orange |
Disclaimer: Machine specifications are subject to change based on custom profile designs and client requirements.
Deck sheets manufactured using our roll forming lines are essential for modern infrastructure:
High-Rise Infrastructure: Permanent formwork for commercial towers.
Metro & Bridges: Heavy-duty steel decking for station platforms and skywalks.
Industrial Warehousing: Robust mezzanine flooring systems in factories.
Power Plants: Load-bearing platforms for thermal and hydro plant structures.
Ready to Upgrade Your Production Capacity? Don’t compromise on speed or stability. Get a Deck Roll Forming Machine built for the Indian market. Call: +91-8595903122 | Email: [email protected]
Specializations
Durability: Built with high-grade materials and branded electrical components to minimize maintenance costs.
Support: We provide complete installation, commissioning, and on-site operator training to ensure your plant runs smoothly from Day 1.
Ready to Upgrade Your Production Capacity? Don’t compromise on speed or stability. Get a deck roll formingn machine built for the Indian market. Call: +91-9999916123 | Email: [email protected]
Downloads
Subscribe to our YouTube channel for the latest updates and content!
