JSEP MACHINERY

Fully Automatic Tile Profile Roll Forming Machine

J S ENGGPROJECTS PVT LTD is India’s leading manufacturer of Tile Profile Roll Forming Machines, operating from our facility in Faridabad, Haryana since 1981. Our Tile Profile Roll Forming Machine also known as a Glazed Tile Roll Forming Machine or Mangalore Tile Machine. This Machine is the preferred choice for roofing sheet manufacturers, housing developers, and building material exporters across India, the Middle East, Africa, and Southeast Asia.

Description
Specification
Application
Gallery
Machine Layout

The JSEPROJECTS Automatic Tile Profile Roll Forming Machine is a fully synchronized production line designed to transform raw metal coils into premium, weather-resistant architectural roofing tiles. We have bridged the gap between heavy-duty mechanical engineering and advanced digital automation, ensuring that every sheet produced meets strict global export standards.

Explore our Tile Profile Roofing Sheets. Click to learn more!

Robust Material Handling & Production Flow

The process begins with our high-capacity Double Head De-Coiler, designed to safely manage heavy coils up to 6 MT. As the material feeds into the machine, it is guided through an advanced alignment system. The roll former is engineered to effortlessly process material thicknesses ranging from 0.35 mm to 0.55 mm with yield strengths up to 350 Mpa, making it highly versatile for different regional roofing requirements.

Seamless Precision Forming & Shearing

To form the perfect step tile profile, the sheet passes through 22 dedicated forming stations. Driven by a heavy-duty worm gearbox and supported by premium Ball bearings, the mechanical flow is perfectly synchronized with our advanced hydraulic stamping and cutting system.

At the heart of the machine is an intelligent control panel powered by a Siemens PLC and a 7-inch Delta HMI touchscreen. From the moment the coil is loaded to the final hydraulic cut using premium HCHCR blades, the JSEPROJECTS Tile Profile line delivers an automated, seamless, and highly profitable manufacturing experience.

Complete Production Line Specifications ( Tile Profile Roll Forming Machine)

Material & Output Capabilities

Material Types: Colour Coated (PPGI) & Galvalume
Material Thickness: 0.35 mm to 0.55 mm
Input Coil Width: 1220 mm ± 10 mm
Yield Strength: 240 Mpa ~ 350 Mpa
Production Speed: 5 to 7 Meters per minute (Variable)
Total Machine Weight: 12 to 13 MT (Approximate)

Mechanical & Forming Components

Forming Stations: 22 Dedicated Work Stations
Main Shafts: Solid 80 mm diameter, High-Grade EN-8 Steel (40 HRC)
Forming Rollers: EN-31 Steel (58~60 HRC) with 30~35 Micron Hard Chrome Coating
Bearings: Premium ZZ-Ball Bearings in Flange Housings (SKF / FAG / NTN)
Hydraulic Cutting: Premium HCHCR shear blades
De-Coiler Unit: Double Head design with a heavy-duty 6 MT capacity

Automation & Electrical Systems

PLC Controller: Siemens / Danfoss / Allen-Bradley
Servo Drive System: 5 Kw Siemens Servo Motor (Model V90)
Operator Interface: 7-inch Delta HMI Touchscreen
Length Accuracy: ± 2 mm, controlled by Pepperl + Fuchs (P & F) Encoders
Power Requirement: 415 VOLT, 3 Phase

Where Tile Profile Roofing Sheets Are Used — Applications

Large-Scale Residential Housing & Townships:

The primary application. Modern housing societies, township projects, and affordable housing schemes under PMAY increasingly specify tile profile metal sheets as a cost-effective, durable alternative to clay or concrete tiles. One tile profile machine can supply an entire township project.

Resorts, Hotels & Hospitality:

Architects and hospitality developers specify tile profile sheets for their authentic appearance. Mountain resorts, farmhouses, eco-lodges, and heritage hotels across Uttarakhand, Himachal Pradesh, and Kerala are major consumers.

Religious & Institutional Buildings:

Temples, churches, schools, and community centres across India specify tile profile roofing for its traditional aesthetic combined with long service life.

Pre-Engineered Commercial Buildings:

Small commercial complexes, showrooms, and retail outlets use tile profile sheets for both roofing and facade cladding to create an attractive appearance.

Export Markets:

Tile profile roofing sheets are in high demand across Southeast Asia, East Africa, and the Middle East — where the tile aesthetic is preferred for residential and commercial construction. JSEP tile profile machines are available for export to international roofing sheet manufacturers.

Agricultural & Rural Construction:

Government rural housing schemes across Odisha, Jharkhand, Chhattisgarh, and Northeast India specify tile profile sheets for their combination of durability and visual appeal in rural housing projects.

Vibration-Free Heavy-Duty Build:

We do not compromise on weight. Our massive 12-13 MT frame eliminates the micro-vibrations that cause premature roller and bearing failure in cheaper machines.

Scratch-Free Forming Technology:

Processing pre-painted galvanized iron (PPGI) requires absolute precision. Our specialization in hard chrome coating over EN-31 rollers guarantees that the paint finish remains 100% intact during the forming process.

Absolute Cutting Accuracy:

We specialize in minimizing material waste. By integrating a 5 Kw Siemens Servo Motor with Pepperl + Fuchs encoders, our machines achieve a flawless cutting length accuracy of ± 2 mm.

Turnkey Global Export:

We provide comprehensive global support, from a 12-month international warranty to on-site installation, using standardized global components (Siemens, ABB, Schneider) for easy local maintenance.